Fabricate Aluminum Rib Intercostal
Built up wing ribs have several component parts. In this video EAA chapter manager John Egan demonstrates how he fabricated an intercostal for his scratch built Super Cub aluminum ribs.
In Sheet Metal
Drilling Out a Rivet
When you're riveting on your aircraft there's probably going to come a time when you get a rivet that doesn't quite set the way you want it. Joe Norris, EAA's flight training manager, demonstrates the proper way to drill out an offending rivet.
Sheet Metal Snips
Cutting sheet metal can be made easy when using the properly designed snips for the application. Tracy Buttles from the EAA staff demonstrates how to use various types of handheld sheet metal snips.
Gun Riveting Basics
EAA Technical Counselor and A&P/IA mechanic Bob Koehler demonstrates the basics of using a 2X rivet gun and bucking bar to properly set protruding and flush head rivets.
Pressure Testing Fuel Tank
Testing newly fabricated fuel tanks for leaks is always a good idea prior to flight. Tim Hoversten from the EAA staff demonstrates a simple technique to pressure test a welded aluminum fuel tank.
Building Aluminum Rib Jig
Scratch built Super Cub builder and EAA Chapters Manager John Egan shows the wing rib jig he built to assemble his built up aluminum wing ribs.
Bucking Bar Basics
EAA Technical Counselor and A&P/IA mechanic Bob Koehler shows different types of bucking bars to set rivets. He reviews several designs and demonstrates their usage.